Today, a large amount of electrical energy is used in the ferronickel production facilities of Feni
Industries, in order to melt the ore used in their production process. An important issue however
is that after the end of the production process, the residual energy is released in the open air as
waste heat. On this basis, the purpose of the Thesis is to map possible practices dealing with the
recovery of this energy, while identifying how the company’s sustainability could be improved if
these energy recovery practices are implemented.
The first part of the Thesis involves introduction in which is described in general the importance
of sustainability for companies today. Defining sustainability as satisfying todays needs with no
compromising the needs of future generations, it is stressed out that modern companies in order
to provide a long term value, must include sustainability goals in the core of the strategy of the
company. Furthermore, is described the importance of corporate social responsibility, and
expectation of community from corporations to contribute to economic development while
improving the quality of life of the employees and their families as well as of the local
community and society. Then we focus on the energy recovery as pivotal environmental practice
and conclude with stating the purpose of this thesis for identifying and proposing solutions for
energy recovery.
The second part of the Thesis involves literature review of sustainability as a process and also
literature review for energy recovery. We are providing theories, thesis and literature in which is
discussed the process of energy recovery.
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The third part of the Thesis is methodology, in which are briefly described methods that has been
used for research for the thesis. Mostly are used qualitative methods of research, with mostly
used secondary data and partially obtained primary data. We are using case study for Feni
Industries to present the opportunities for solving the problem.
The fourth part is the findings and analysis of the research that has been conducted. In this part
first is described the supply chain network of the case study of Feni Industries. There is mapping
of the sourcing of inputs needed in production process, and also outputs delivered for the
customers which in our case study are companies that are using our finished goods as raw
material in their production process. The mapping of supply chain network is only introduction,
to see the global picture of the company, and identify the parts with most significant footprint on
the environment, but also and most potential parts for recovering energy. Then we narrow down
in identifying the opportunities in the company to enhance the sustainability, and waste heat
sources in the plant are most perspective. As the most potential source to recover energy is the
waste heat released from the slag, which is residual from the production process. The slag
temperature at exit of the process is 1650⁰C. Considering the quantity of over 1 million tons per
year, we could see the potential energy that could be recovered. There is financial analysis of the
costs and benefits of implementing a solution to capture the thermal energy of the slag and
commercial use of it.
The fifth and last part is describing the conclusions of the thesis. Implementing solution for
recovery of the energy contained in the slag would have a multiple benefits for the company. By
searching and implementation of energy recovery practices, not only that companies will improve
their sustainability but also will reduce its cost of operation and be more competitive on the
market.
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